Company Name

Ford ( Chennai )

Job Description

• Responsibilities:
  • Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP).
  • (Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and
  • ?date to green? plan to appropriate management
  • Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new
  • programs
  • Support capacity studies interfacing with suppliers and Ford cross-functional teams
  • Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process)
  • requirements
  • Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements
  • Drive Supplier Process capacity issues resolution as needed ? Production constraint risk mitigation working with
  • Ford and Supplier teams and manage ?date to green? plan
  • Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
  • Review supplier Capacity Analysis Reports (CAR) for compliance to capacity requirements
  • Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility
  • reviews and Health chart deployment as applicable
  • Drive Supplier manufacturing health chart compliance and support development of new health charts
  • Drive suppliers for Special process compliance with the support of STA Technical Specialists
  • Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment,
  • Q1 attainment/ retention, Health chart deployment, Supplier training as required.
  • Drive deployment improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through
  • Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process
  • Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage RR (Repeatability and Reproducibility),
  • Gage RR (Repeatability and Reproducibility), etc.) as required
  • Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST,
  • identifying Risk Mitigation.
  • Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for
  • Quality) projects and Field Action Stop Ship/Prevent Action
  • Drive compliance to all organizational and corporate training requirements and SIM process compliance.

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